At IMS, we combine the power of precision laser welding with our expertise in precision engineering. We do this to provide innovative and reliable solutions to weld microwires for the production of medical devices and medical implants.
The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality girth welds after just a few hours of training.
Like the welder’s eyes and hands, the system continuously analyzes the image of the root weld pool picked up by a video camera integrated into the welding arm. Unique algorithms use this information to adjust welding parameters, such as travel speed, wire feed rate, arc voltage, or weaving width.
This constantly adapts the process to varying conditions, such as changes in the gap, alignment, root face, or temperature. The computer’s fast reaction time means the machine can work at high deposition rates and travel speeds at which weld pool conditions are too critical to be sustained by hand.
Diameter capacity:75mm - 1065mm
Pipe stand capacity:4535kg
Daily productivity capacity:150 dia inch per day
Supplying customized production solutions that are flexible, modular, and scalable to support your particular manufacturing processes. Whether your production system is low or high volume, we make bespoke high-precision assembly and test systems to fit your needs.
Integrated Photonics is all about our equipment for high-precision positioning of Photonic Integrated Circuits (PICs), enabling you to optimize your back-end processes and reduce your costs. Our fiber array unit combines the latest technologies on automatic fiber placement. Our Photonic Test Prober (PTP) and Photonic Visual Inspection Tool (PVIT) are part of the MEKOPP project.
Most commonly used Fiber array units apply V-groove substrates with a 250 µm or 127 µm pitch. The number of fibers (channels) depend on the application. Contact us to discuss your specific requirements on integrated photonics.
Photos in the slider below are a courtesy of LioniX and PhiX.
The core of the Rotoweld technology is its unique vision-based penetration control system. It enables any operator to perform high-quality girth welds after just a few hours of training.
Like the welder’s eyes and hands, the system continuously analyzes the image of the root weld pool picked up by a video camera integrated into the welding arm. Unique algorithms use this information to adjust welding parameters, such as travel speed, wire feed rate, arc voltage, or weaving width.
This constantly adapts the process to varying conditions, such as changes in the gap, alignment, root face, or temperature. The computer’s fast reaction time means the machine can work at high deposition rates and travel speeds at which weld pool conditions are too critical to be sustained by hand.
Diameter capacity:75mm - 1065mm
Pipe stand capacity:4535kg
Daily productivity capacity:300+ dia inch per day
Das Rotoweld 3.0 ist eine vollautomatische Arbeitszelle, die speziell für die industrielle Rohrvorfertigung, die Herstellung kleiner Druckbehälter oder ein anderes ähnliches 1G-Schweißen entwickelt wurde. Es integriert Bildverarbeitung, adaptive Steuerung und Robotertechnologie in einem speziellen Paket, das hochwertige 1G-Schweißnähte mit voller Durchdringung fünfmal schneller als manuelles SMAW erzeugt.
Als Faustregel gelten die typischen Rotoweld 3.0-Schweißzeiten wie folgt
1 min./inch Durchmesser für Standardwandrohre
1,5 min / Zoll Durchmesser für schwere Wandrohre
arrow_forwardDas Rohrschweißen ist ein Prozess, bei dem zwei Rohre miteinander verbunden werden. Es gibt verschiedene Schweißmethoden zum Verbinden der Rohre, wie z. B. Lichtbogenschweißen, MIG-Schweißen und WIG-Schweißen. Unsere Lösung Rotoweld 3.0 bietet Ihnen das beste Endergebnis beim MIG-Schweißen mit den Optionen GMAW (Gasmetalllichtbogen), SAW (Unterwasserlichtbogen)